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中山市健邦压铸厂LED投光灯外壳以人为本、顾客至上、诚实守信、质优价廉

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LED投光灯外壳为Bridgelux数组用户提供单件式免焊连接

发布于:2018年09月30日 来源:www.szfuhai.com
[摘要]一个整体式MolexPico-EZmate^(TM)接头,LED投光灯外壳开关稳压器是唯一可行的选择;且许多应用中优化了开关稳压器型LED驱动器,RC充放电电路的输出经过增益电路后可得电流参考为:
一个整体式MolexPico-EZmate^(TM)接头,开关稳压器是唯一可行的选择;且许多应用中优化了开关稳压器型LED驱动器,RC充放电电路的输出经过增益电路后可得电流参考为:



式中k为增益,过滤模式下工作的单级反激拓扑使用固定(恒定)TON,以驱动恒定电流通过负载。但是,    ZMDI公司的Zled7022是六路低噪音恒定频率电荷泵DC/DC转换器,可驱动六路LED,每路LED的电流从1.8mA到20mA可编程,并联工作时可驱动更大电流的LED,工作电压2.8V-5.5V,关断模式电流小于2uA,主要用在手提设备的LED背光,手机,智能手机和PDA的LED照明,数码相框照明等.本文介绍了ZLED7022主要特性和`优势,方框图以及典型应用电路.

TheZLED7022,oneofourZLEDfamilyofLEDcontrolICs,isalow-noise,constant-frequencychargepumpDC/DCconverterthatcandriveuptosixLEDchannELs,***lsod***leswhiteorothercolorLEDapplicationsthatrequireuniformintensityand/***eofoperatingefficientlywithDCvoltagesuppliesrangingfrom2.8Vto5.5V,itisidealforsmall,battery-poweredapplicationsbecauseveryfewexternalcomponentsareneeded:typicallyonesmall-dimension1μFcapacitoracrosstheC+andC-pinsandtwosmall-dimension2.2μFcapaci-torstoGNDfromtheVCCandVoutpins.

TheZLED7022’sPulseCountControl(PCC)serialdigi-talinputisusedtoenable/disabletheLEDsandsetthecurrentlevel(14settingsusinganearlylogarithmicscaletoprovidealinearbrightnessprogression).Thissimple,high-speedinterfaceallowsefficientreal-timemanagementofLEDsviamicrocontrollersorcontrolsystems.

TheZLED7022’sfeaturesincludeintegratedsoft-startcircuitrytoprotectagainstexcessivein-rushcurrentduringpower-onandalow-currentshutdownmodethatreducesquiescentcurrentconsumptiontoapproximately1μA(typical)bydisconnectingtheloadfromtheinputwhentheEN/SETpinislowforaspecifiedtime.

ZLED7022主要特性:

Lowquiescentcurrentinlow-currentshutdownmode:1μAtypical;<2μAmaximum

IntegratedthermalshutdownprotectionpreventsdamagebyshuttingdowntheZLED7022ifthediejunctiontemperatureexceeds160℃(typical)

Fixedchargepumpswitchingfrequency:1MHz(typ.)

Soft-startfeatureprotectsagainstexcessiveinrushcurrentduringpower-on

ZLED7022优势:

Currentmatchingaccuracy:±0.9%(typical)

One-pinon/offorbrightnesscontrolforuptosixLEDsviaasimplePCCserialinterface—nopulse-widthmodulationoradditionalcontrolcircuitneeded

14programmablecurrentlevelsforachievingreal-timecontrolofeffectssuchasLEDfade-outorsuddenchangesinbrightness

LowEMIandback-injectednoisebecausethechargepumpisnotinductor-based

Veryfewexternalcomponentsneededforoperation

FlexibledesignenablesdiverseLEDapplications:upto20mAperchannel

LEDdriverfamilyconceptwithlow-voltagefour-channelLEDdriverZLED7012

ZLED7022典型应用:

LEDbacklightingforportabledevices

LEDlightingforcellphones,***

Illuminationofdigitalphotoframes

BacklightingforGPS/navigationsystems

LowvoltageLEDlightingfixtures

Generalpurposelow-voltageindustrialandconsumerapplications


图***7022方框图

图***7022应用电路

图***7022采用D4:D0的基本应用电路
,驱动电源必须满足大电流输出,用于驱动3支高亮度白光LED(260mA)。典型参考电压为1.229V时,它采用抽头电感非隔离降压转换器结构。

抽头降压拓扑结构非常适合设计输入电压与输出电压比值较高的转换器:它可以对输出提供电流倍增,中艾电源350mA+/-5%

   ·LED组合:串联1Wx3

   ·方案特点:内置700VMOSFET,  Powerint公司的非绝缘12W降压LED驱动器参考设计RDR257是采用LinkSwitch-PH系列LNK405EG器件,极大地简化离线PFCLED驱动器的设计,外接元件极少,功率因素大于0.9.具有非常高的大于85%的效率,在230VAC时的THD小于20%,不需要输出电流检测.本文介绍了LinkSwitch-PH系列产品的亮点,功能方框图,绝缘TRIAC调光高功率因素通用输入14WLED驱动器和绝缘不调光高功率因素通用输入7WLED驱动器,12W降压LED驱动器参考设计RDR257主要特胸,电路图和材料清单.

TheLinkSwitch-PHdramaticallysimplifiesimplementationofLEDdriversrequiringPF>0.9,TRIACdimmercapability(LNK403-409)***gle-stagePFandconstantcurrentcontrollereliminatespassivecircui***ancedprimary-sidecontroltechniquesusedbytheLinkSwitch-PHdeviceprovideaccurateconstantcurrentcontrolwhileeliminatingtheneedforanoptocouplerandsecondary-sidecurrentcontrolcircuitry.

LinkSwitch-PHincorporatesa725VpowerMOSFET,acontinuous-modePWMcontroller,ahighvoltageswitchedcurrentsourceforselfbiasing,frequencyjittering,cycle-by-cyclecurrentlimitandhystereticthermalshutdowncircuitry,allinamonolithicIC.

LinkSwitch-PH系列产品亮点:

DramaticallySimplifiesOff-lineLEDDrivers

LNK403-409familyisoptimizedforflicker-freeoperationinTRIACdimmingapplications

Singlestagepowerfactorcorrectedandaccurateconstantcurrent(CC)output

Eliminatesoptocouplerandallsecondarycurrentcontrolcircuitry

Eliminatesallcontrolloopcompensationcircuitry

Simpleprimary-sidePWMdimminginterface

Universalinputvoltagerange

Enablesdesignsthatareelectrolytic-free

AccurateandConsistentPerformance

Compensatesfortransformerinductancetolerances

Compensatesforlineinputvoltagevariations

FrequencyjitteringgreatlyreducesEMIfiltersizeandcosts

AdvancedProtectionandSafetyFeatures

Auto-restartforshort-circuitprotection

Opencircuitfaultdetectionmode

Automaticthermalshutdownrestartwithhysteresis

MeetshighvoltagecreepagerequirementbetweenDRAINandallothersignalpinsbothonPCBandatpackage

EcoSmart™–EnergyEfficient

LowstandbypowerremoteON/OFFfeature(<50mWat230VAC)

Nocurrentsenseresistors–maximizesefficiency

Highefficiencyoperation,>85%achievable

GreenPackage

HalogenfreeandROHScompliantpackage

LinkSwitch-PH系列应用:

Off-lineLEDdriver

图***itch-PH系列方框图

图2.绝缘TRIAC调光高功率因素通用输入14WLED驱动器

图3.绝缘不调光高功率因素通用输入7WLED驱动器

采用LinkSwitchTM-PHLNK405EG的非绝缘12W降压LED驱动器参考设计

Thedocumentdescribesanon-isolated,power-factorcorrected,lowTHD,highefficiencyLEDdriverdesignedtodriveanLEDstringwithanominalvolt***signedtofitinsideaT8tubefixture.

TheLinkSwitch-PHhasbeendevelopedtocosteffectivelydesignasingle-stagepowe***kSwitch-PHcontrollerwasoptimizedforLEDdriverapplicationswithminimalexternalpartscountandcontroloftheoutputcurrentthroughtheLEDloadwithouttheuseofanoptocoupler.

TheLinkSwitch-PHmonolithicallyintegratesthe725VpowerMOSFETandcontroller.

Thecontrollerconsistsofanoscillator,PWM,6Vregulator,BYPASSpinprogrammingfunctions,over-temperatureprotection,frequencyjittering,cycle-by-cyclecurrentlimit,leadingedgeblanking,andchargecontrollerforoutputCC(constant-current)control.

TheLinkSwitch-PHalsoprovidesasophisticatedrangeofprotectionfeaturesincludingauto-restartforcontrolloopopen/***tehystereticthermalshutdownensuressafeaveragePCBtemperaturesunderallconditions.

Thenon-isolatedpowerfactorcorrectedbuckpresentedinthisreportshowshowLinkSwitch-PHdramaticallysimplifiesoff-line,high-efficiency,powerfactorcorrectedLEDdriverdesignwithverylowpartscount.

ThisdocumentcontainstheLEDdriverspecification,schematic,PCBdiagram,billofmaterials,conductedEMImeasurements,thermalmeasurements,powerlinetransienttests,inductordocumentationandtypicalperformancecharacteristics.

12W降压LED驱动器参考设计主要特性:

Dramaticallysimplifiesoff-line,powerfactorcorrected,LEDdriverdesign

Single-stage,powerfactorcorrected,non-isolatedLEDdriver

Compactwithextremelylowcomponentcount

Highpowerfactor>0.9acrosslineandload

Veryhighefficiency>85%,87%typical

LowTHD,<20%at230VAC

Nooutputcurrentsensingrequired

Advancedperformancefeatures

Compensatesforinductancetolerance

Compensatesforinputvoltagevariations

Compensatesforoutputvoltagevariations

FrequencyjitteringgreatlyreducesEMIfiltercosts

Advancedprotectionandsafetyfeatures

Auto-restartprotectionforshort-circuit

Hystereticthermalshutdown


图4.12W降压LED驱动器参考设计外形图
参考设计电源指标:


图5.参考设计电路图
参考设计材料清单(BOM):

可选OVP电路材料清单:

参考设计机械元器件清单:

,LED防水驱动电源。

Allegro公司的A8735是超低功耗Xenon闪光灯充电集成电路,封装尺寸只有2x2mm,关断模式的电流仅为0.5uA,峰值电流1A限制,效率大于75%,很适合用于手机单个锂离子电池充电以及小型照相机.本文介绍了A8735主要特性和优势,功能方框图,典型应用电路图以及推荐的PCB布局图.

TheAllegro?A8735isaXenonphotoflashchargerICdesignedtomeettheneedsofultralowpower,smallformfactorcameras,***gprimary-sidevoltagesensing,***stheadditionalben***ndbatterylife,theA8735featuresverylowsupplycurrentdraw(0.5μAmaxinshutdownmode).TheIGBTdri***rgeandtriggervoltagelogicthresholdsaresetat1VHI(min)tosupportapplicationsimplementinglow-voltagecontrollogic.

TheA8735isavailableinan8-contact2mm×2mmDFN/MLPpackagewitha0.60maximumoverallpackageheight,***ad(Pb)freewith100%mattetinleadframeplating.

A8735主要特性和优势:

?Ultrasmall2×2DFN/MLP-8package

?Lowquiescentcurrentdraw(0.5μ***downmode)

?Primary-sideoutputvoltagesensing;noresistordividerrequired

?Fixed1Apeakcurrentlimit

?1Vlogic(VHI(min))compatibility

?IntegratedIGBTdriverwithinternalgateresistors

?Optimizedformobilephone,1-cellLi+batteryapplications

?Zero-voltageswitchingforlowerloss

?>75%efficiency

?Chargecompleteindication

?Integrated50VDMOSswitchwithself-clampingprotection

图1.A8735功能方框图

图2.A8735单电源应用电路图

图3.A8735带单独偏压电源的应用电路图

图4.A8735推荐的应用电路图

图5.A8735推荐的元件布局图

详情请见:
***/Products/Part_Numbers/8735/***

,     Cypress公司的CY8CledAC02是高性能离线LED驱动器,AC离线输入从80V到277VAC,输出功率高达25W,调光效率从2%到100%,主要用在可调光的离线LED驱动器,LED替代灯以及LED照明.本文介绍CY8CLEDAC02主要特性,方框图,简化和典型的应用电路图,以及采用CY8CLEDAC02的220VAC17W可调光LED驱动器参考设计系统指标,电路图,材料清单和变压器指标.

TheCY8CLEDAC02isahighperformanceofflineLEDdriver,designed***iceusesproprietarydigitalcontroltechnologytoprovideautomaticdetectionofdimmertype

(leadingortrailingedge).ItautomaticallygeneratesdimmingsignalsforLEDloadsandhastheabilitytodimdownto2%.ItmodulatesLEDbrightnessusingalineardimmingschemeandswitchestoaPWMbaseddimmingschemeforoutputcurrentlevELslowerthan20%***odeoptimizeddimmingfrequenciesintherangeof900Hzresultinzerovisibleflicker.

AttheheartofaCY8CLEDAC02basedsystemisthechoppingcircuit***improvesPFwhenthereisnodimmerontheline.

Thedevices’proprietaryprimarysidesensingenablestightLEDcur***-couplersarenecessarytomeetULisolationrequirements;enablingflybackconversionwithautomaticisolation.

Th***deofoperationhelpsminimizeexternalcomponentcountandsimplifiesEMIdesign,loweringthetotalbillofmaterialcost.

Thedevice’scycle-by-cycleadaptivedigitalregulationusescriticaldiscontinuousconductionmode(CDCM)***trolalgorithmforcycle-by-cycleregulationhasinternalcompensationforguaranteedsystemphaseandgainmargins;requiringnoexternalcomponentsforloopcompensation.

TheCY8CLEDAC02hasfullfeaturedcircuitprot***lt-inprotectionincludesoutputovervoltageprotection(OOVP),outputshortcircuitprotection(OSCP),overtemperatureprotection(OTP),current-senseresistorshortprotection(CSSP),andpeakcurrentlimitprotection(PCLP).ItalsoenablesautomaticLEDbrightnessadjustmenttocompensatefortemperaturedriftbysimplyconnectingaNTCresistortotheVTpin.

CY8CLEDAC02主要特性:

■ACofflineinputrangefrom80to277VAC

■Upto25Woutputpowerrange

■Intelligentwalldimmerdetection:

?Leadingedge(R,RL)dimmers

?Trailingedge(RC,RLC)dimmers

?Nodimmer

■Widedimmingrangefrom2to100%

■Resonantcontroltoachievehighefficiency(85%withoutdimmer)

■Meetsharmonicrequirementwithhighpowerfactor(0.7withoutdimmer)

■Primary-sidesensingeliminatesopto-isolators

■TightLEDcurrentregulation(typically<+2.5%)

■Lowstartupcurrent(typically10??A)

■Lowstartuptime(typically0.5swithactivestartup)

■Multipleprotectionfeatures:

?Outputovervoltageprotection(OOVP)

?Outputshortcircuitprotection(OSCP)

?Overtemperatureprotection(OTP)

?Current-senseresistorshortprotection(CSSP)

?Peakcurrentlimitprotection(PCLP)

?Single-pointfaultprotection

CY8CLEDAC02应用:

?DimmableofflineLEDdriver

?DimmableLEDreplacementlamps

?DimmableLEDluminaires

图***8CLEDAC02逻辑方框图

图***8CLEDAC02简化应用电路图

 
图***8CLEDAC02典型应用电路图

采用CY8CLEDAC02的17W调光LED驱动器参考设计

HighLine17WDimmableLEDDriverusingCY8CLEDAC02ReferenceDesignGuide

Thisdocumentdescribesa17WdimmableLEDdri***ferencedesigniscapableofdrivingeightwhiteLEDs(typicalloadvoltageof25V)at530mA.

TheCY8CLEDAC02isahighperformanceofflineLEDdriver,designed***iceusesproprietarydigitalcontroltechnologytoprovideautomaticdetectionofdimmertype(leadingortrailingedge).ItautomaticallygeneratesdimmingsignalsforLEDloadsandhastheabilitytodimdownto2%.

参考设计系统指标:



图4.17W调光LED驱动器参考设计外形图

图5.17W调光LED驱动器参考设计电路图
17W调光LED驱动器参考设计材料清单(BOM):




变压器指标:

Thetra***ainedinprevioussections,inadditiontothetwostandardwindings,***circuit,itisusedtoprovidevoltagesensingforou***nding,calledthebiasorauxiliarywinding,alsoprovidessupplyvoltage(VCC)totheCY8CLEDAC02.

Thespecificationsofthetransformerforthisreferencedesignareasfollows:

Electricalspecifications

Primaryinductance=1200μHat10kHz

Primaryleakageinductance≤20μHat10kHz

Materials

Core:EF2011(FerritematerialTDKPC40orequivalent)

Bobbin:EF2011

Magnetwires:Type2UEW

Layerinsulationtape:3M1298orequivalent
,脉宽约为3ms,是半个周期(10ms)的1/3.输入电压及电流波形如图2所示。由此可见,Linear公司的LT3798是绝缘无光耦带PFC的反激控制器,功率因素大于0.97,不需要光耦合器,谐波低,恒流和恒压调整,精度在±5%,无负载的功耗小于0.5W,和能源之星标准兼容,主要用在离线5W-100W电源,高DCVIN绝缘应用和离线总线转换器(12V,24V或48V输出).本文介绍了LT3798主要特性,框图以及通用输入24W和48WPFC电源电路图.

IsolatedNoOpto-CouplerFlybackControllerwithActivePFC

TheLT®3798isaconstantvoltage/constantcurrentisolatedflybackcontrollerthatcombinesactivepowerfactorcorrection(PFC)withnoopto-co***3798baseddesigncanachieveapowerfactorofgreaterthan0.97byactivELymodulatingtheinputcurrent,allowingcompliancewithmostHarmonicCurrentEmissionrequirements.

***utrangecanbescaLEDupordown,dependingmainlyonthechoiceofexternalcomponents.

Efficiencieshigherthan86%***tion,theLT3798caneasilybedesignedintohighDCinputapplications.

LT3798主要特性:

IsolatedPFCFlybackwithMinimumNumberofExternalComponents

VINandVOUTLimitedOnlybyExternalComponents

ActivePowerFactorCorrection

LowHarmonicDistortion

NoOpto-CouplerRequired

Constant-CurrentandConstant-VoltageRegulation

AccurateRegulatedVoltageandCurrent(±5%Typical)

EnergyStarCompliant(<0.5WNoLoadOperation)

ThermallyEnhanced16-leadMSOPPackage

LT3798应用:

Offline5Wto100W+Applications

HighDCVINIsolatedApplications

OfflineBusConverter(12V,24Vor48VOutputs)

图***3798方框图

图***3798通用输入24WPFC总线电源电路图

图***3798通用输入48WPFC电源电路图
,中艾电源LED防水驱动电源如图1所示。MAX682~MAX684能够将2.7V的输入电压转换为5.05V输出,进一步降低了电路的整体功耗;  

3.各个白光LED正向电压的不同不会影响白光LED的工作电流;  

4.用一个电阻就可以调整白光LED的工作电流;  

5.几乎不做任何其它的改动,充分发挥出光效,又节能又别致。 笔者制作了一个交流led节能延时开关灯,从而开发出创新的电子解决方案,会引起流过开关管的电流过大,Analogic公司的AAT1451是四路高集成高效白光LED驱动器,主要用于笔记本电脑,上网本,监视器和手提TV的LCD背光的LED驱动.器件的输入电压从5V到26V,可从DC,点烟适配器或多个锂电池输入,集成的升压转换器提供高达50V的输出,每串led电流高达30mA可编程,120mA总输出电流可驱动多达481个LED.效率高达93%,主要用在监视器,笔记本和上网本电脑,手提DVD播放器,手提TV和白光LED背光.本文介绍了AAT1451主要特性,方框图,典型应用电路图以及评估板电路图和材料清单,PCB布局图.

AAT1451|FourLEDStrings–HighEfficiencyWhiteLEDDriverforLCDBacklighting

TheAAT1451isahighlyintegrated,highefficiencyLEDbacklightsolutionfornotebook,netbookcomputers,***iceoperatesfromDCinputs,cigaretteadaptersormulti-cELlLi-ionbatteriesinthevoltagerangefrom5Vto26V.

Anintegratedboost(step-up)***ecisioncurrentsinksareprogrammableupto30mAperstringthroughoneexternalRSETresistor,supportingupto481whiteLEDsat120mAtotaloutputcurrent.

TheboostoutputvoltageisdeterminedbythehighesttotalforwardvoltageoftheLEDstrings,***ringisPWMdimmedwith90degreephaseshifttominimizeripplecurrents,***inputfrequencyrangeis100Hzto10kHzwithadimmingrangeof256:1.

Theintegratedboostregulatorswitchingfrequencyisprogrammablefrom600kHzto1MHzbyexternalresistorforoptimumefficiencyandthesmallestexternalL/Cfilteringcomponents.

Boo***atedlight-loadmodeensureshighestefficiencyacrosstheentireloadrange.

FaulttolerantcircuitryextendssystemlifebydisablingopenandshortedLED(s)******LTpinindicatesthepresenceofshortedLEDsorover-temperatureconditions.

TheAAT1451isavailableinaPb-free,thermallyenhanced16-pin3x4TDFNpackage.

AAT1451主要特性:

?VINRange:5Vto26V

?Integrated50VBoostConverter

?MaximumIOUT:120mA

?ProgrammableSwitchingFrequency

?600kHzto1MHz

?Upto93%Efficiency

?HighEfficiencyLight-LoadMode

?FourWhiteLEDStrings

?ProgrammableMaxCurrentSinkupto30mAEach

?±2%Accuracy(22mA)

?±1.5%Matching(22mA)

?DirectPWMDimming

?AutomaticPhaseShifting

?FastTurn-On/Off

?IntegratedFaultProtectionfor

?IndependentDisableofOpen/ShortedLED(s)String(s)

?Over-Voltage

?Over-Temperature

?FAULTIndicationforShortedLED(s)andOver-Temperature

?Soft-StartMinimizesInrushCurrent

?TDFN34-16LowProfilePackage

?-40℃to+85℃TemperatureRange

AAT1451应用:

?Monitors

?NotebookandNetbookComputers

?PortableDVDPlayers

?PortableTV

?WhiteLEDBacklight

图***1451方框图

图***1451典型应用电路图

图***1451评估板电路图
AAT1451评估板材料清单:

AAT1451评估板表面安装电感:

AAT1451评估板表面安装电容:


图***1451评估板PCB布局图
,电路图,。